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SikaCor® EG Phosphat
SikaCor® EG Phosphat is a 2-pack primer based on epoxy resin containing zinc phosphate. Suitable for use in hot and tropical climatic conditions.
- Very good corrosion protection
- Excellent chemical, weather and colour stability
- Tough elastic and hard but not brittling
- Insensitive against shock and impact
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Usage
Designed as primer for steel surfaces exposed to atmospheric conditions. In combination with 2-pack intermediate and top coats SikaCor® EG Phosphat is a mechanical resistant coating system for rural, urban, industry and sea atmosphere according to ‘ISO 12944-5’. Suitable as welding primer in 20 μm thickness. Test report on request.Advantages
Combined with 2-pack epoxy intermediate coats and 2-pack PUR top coats:- Very good corrosion protection
- Excellent chemical, weather and colour stability
- Tough elastic and hard but not brittling
- Insensitive against shock and impact
Packaging
SikaCor® EG Phosphat | 30 kg, 15 kg and 3 kg net. |
Sika® Thinner EG | 25 L, 10 L and 3 L |
SikaCor® Cleaner | 160 L and 25 L |
Colour
Sand yellow approximately RAL 1002.
Red brown approximately RAL 8012.
Zinc grey approximately RAL 7005.
Product Details
APPROVALS / CERTIFICATES
- Approved according to German standard ‘TL/TP-KOR-Stahlbauten’, page 87.
Shelf life
3 years from date of manufacture.
Storage conditions
In originally sealed containers in a cool and dry environment.
Density
~1.6 kg/l
Solid content
~62 % by volume
~80 % by weight
Chemical Resistance
Combined with 2-pack epoxy intermediate coats and 2-pack PUR top coats:
Weathering, water, sewage, seawater, smoke gas, de-icing salts, acid and lye vapours, oils, grease and short term exposure to fuels and solvents.
Temperature Resistance
Dry heat up to +100 °C, short term up to +150 °C.
In case of higher temperatures please consult Sika Technical Department.
Application
Mixing Ratio
Components A : B |
By weight | 90 : 10 |
By volume | 4.9 : 1 |
Thinner
Sika® Thinner EG
If necessary maximum 5 % Sika® Thinner EG may be added to adapt the viscosity.
In case of using SikaCor® EG Phosphat as weldable shop coating add approximately 20 % by weight Sika® Thinner EG.
Product Temperature
+5 °C min. / +35 °C max.
Relative Air Humidity
Maximum 85 %, except the surface temperature is significantly higher than the dew point temperature, it shall be at least 3 °C above dew point.
Surface Temperature
+5 °C min. / +35 °C max.
Pot Life
+10 °C | ~12 h |
+20 °C | ~8 h |
+30 °C | ~5 h |
Drying Stage 6
Dry film thickness 80 μm | |
+5 °C | 10 h |
+10 °C | 7 h |
+20 °C | 3.5 h |
+40 °C | 25 min |
+80 °C | 15 min |
Waiting Time / Overcoating
Minimum waiting time until drying stage 6 is achieved to maximum 1 year. In case of longer waiting times please contact Sika Technical Department.
Make sure that all contamination is removed before overcoating with topcoats (see below: surface preparation).
Drying time
Final drying time
Depending on film thickness and temperature full hardness is achieved after 1 - 2 weeks. Tests of the completed coating system should only be carried out after final curing.
Consumption
Theoretical material-consumption/VOC without loss for medium dry film thickness:
Dry film thickness | 20 μm | 80 μm |
Wet film thickness | 30 μm | 130 μm |
Consumption | ~0.050 kg/m2 | ~0.205 kg/m2 |
VOC | ~10.3 g/m2 | ~41.3 g/m2 |
The dry film thickness of the primer coat does not respect the correction factors on rough surfaces according to ISO 19840.
With SikaCor® EG Phosphat up to 120 μm dry film thickness can be achieved by airless spraying.
SURFACE PREPARATION
Steel:
Blast cleaning to Sa 2 ½ according to ISO 12944, part 4.
Free from dirt, oil and grease.
For contaminated and weathered surfaces we recommend to clean with SikaCor® Wash.
MIXING
Stir component A very thoroughly using an electric mixer (start slowly, then increase up to approximately 300 rpm). Add component B carefully and mix both components very thoroughly (including sides and bottom of the container). Mix for at least 3 minutes until a homogeneous mixture is achieved. Fill mixed material into clean container and mix again shortly as described above.
APPLICATION
The method of application has a major effect on achieving uniform thickness and appearance. Spray application will give the best results. The indicated dry film thickness is easily achieved by airless spray. Adding solvents reduces the sag resistance and the dry film thickness. In case of application by roller or brush, additional applications may become necessary to achieve the required coating thickness, depending on type of construction, site conditions, colour shade etc. Prior to major coating operations a test application on site may be useful to ensure the selected application method will provide the requested results.
By brush and roller
Conventional high pressure spraying:
- Nozzle size 1.5 - 2.5 mm
- Pressure 3 - 5 bar
- Oil and water trap is compulsory
Airless-spraying:
- Pressure minimum 180 bar
- Nozzle size 0.38 - 0.53 mm (0.015 - 0.021 inch)
- Spraying angle 40°- 80°
CLEANING OF EQUIPMENT
SikaCor® Cleaner