Sikafloor®-1240
(former MTop 1240)
MULTICOMPONENT EPOXY SCREED AND REPAIR COMPOUND
Sikafloor®-1240 is a multicomponent epoxy screed system designed to provide a durable and abrasion resistant protection for concrete floors. Applied by trowel in thicknesses of 5 mm and above, Sikafloor®-1240 may also be suitable for use as a coving or repair medium. Suitable for use in hot and tropical climatic conditions.
- High mechanical strength
- Impact and abrasion resistant
- Non-slip, non-skid finish possible
- Non tainting
- Excellent chemical resistance
Usage
Sikafloor®-1240 floors have excellent mechanical properties and offer very good abrasion and wear characteristics for areas subjected to heavy traffic. Sikafloor®-1240 may be used for general repairs in floors subject to heavy, abrasive traffic or for joint arris repairs and reinforcement of heavily trafficked joints. Sikafloor®-1240 is non-tainting and is suitable for application where food is processed and stored. In continuously wet areas, Sikafloor®-1240 floor offers improved safety by providing a slip resistant finish, through the application of a seal coat from the Sikafloor® range, incorporating anti-slip aggregate. Sikafloor®-1240 may be applied in the following areas or industries:- Loading bays
- Workshops
- Distribution centres
- Laydown areas
- Production halls
- Power installations
- Metal processing and engineering
- Food processing
Advantages
- High mechanical strength
- Impact and abrasion resistant
- Non-slip, non-skid finish possible
- Non tainting
- Excellent chemical resistance
Packaging
Supplied as a multicomponent units, in two options:
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Pigmented (including colour pack) | 28.06 kg pack |
Neutral | 27.66 kg pack |
Product Details
Shelf life
12 months from date of production
Storage conditions
Store in original unopened packaging in a cool and dry condition between +5°C and +35°C. Protect from direct sunlight, heat and moisture.
Density
~2.14 kg/l (mixed, at 25°C)
Compressive strength
After 7 days curing: | Strength: |
at 25°C | ~81 N/mm² |
at 40°C | ~84 N/mm² |
Flexural-strength
≥ 30 N/mm² | (BS 6319, Part 3) |
Tensile strength
≥ 15 N/mm² | (BS 6319, Part 7) |
Tensile adhesion strength
≥ 2.5 N/mm2 (or concrete failure)
Chemical resistance
Sikafloor®-1240 has good general chemical resistance, but as in all corrosive situations a full analysis of operating and exposure conditions is required, followed by reference to chemical resistance data, to ensure product suitability. Contact Sika representative for further information in regards to specific project requirements.
Application
Layer thickness
Min. 5 mm
Ambient air temperature
+10°C min. / +40°C max.
Relative air humidity
+20 % min. / +80 % max.
Dew point
Beware of condensation!
The substrate and uncured floor surface temperature must be at least 3°C above the dew point to reduce the risk of condensation which could result in lack of adhesion and/or blooming.
Substrate moisture content
< 5 % pbw moisture content.
Test method: Sika®-Tramex meter, CM - measurement or Oven-dry-method. No rising moisture according to ASTM (Polyethylene-sheet).
Pot Life
+25°C | +40°C |
~40 min | ~20 min |
The pot life starts when the resin and hardener are mixed. It is shorter at high temperatures and longer at low temperatures. The larger the quantity mixed, the shorter the pot life.
Curing time
+25°C | +40°C | |
Foot traffic | ~14 h | ~10 h |
Light mechanical loading | 3 days | 2 days |
Fully serviceable | 7 days | 5 days |
Note: Times are approximate and will be affected by changing ambient and substrate conditions, particularly temperature and relative humidity.
Consumption
Primer | Sikafloor® P 1240/50 | ~0.3 - 0.5 kg/m2 |
Epoxy mortar screed | Sikafloor®-1240 | ~2.15 kg/m2/mm |
Note: Minimum application thickness of Sikafloor®-1240 is 5 mm
These figures are theoretical and do not include for any additional material required due to surface porosity, surface profile, variations in level and wastage etc.
MIXING
Mixing should preferably be carried out using a forced action mixer.
Add the base, reactor and colour pack to the mixer completely emptying the contents of the containers. Mix for 1 minute until a uniform colour is achieved. Slowly add the aggregate component and mix for a further 3 minutes until a uniform colour and consistency is achieved.
Mixing times should be varied according to temperature but typically 4 minutes in total is sufficient. It is important to maintain constant mixing times throughout, to ensure consistent colour and to avoid introducing excessive air into the system.
APPLICATION
Priming:
Prime using Sikafloor® P 1240/50. Mix the two components using a slow speed drill with a suitable paddle. Mix until uniform consistency is obtained. The components are preweighed and should not be split or divided.
- Apply by brush or roller and work well into the surface.
- Apply according to the required coverage.
- Allow to stand for 20 minutes before applying the Sikafloor®-1240 to check for absorption.
- If the surface becomes matt, showing absorption, reprime the surface.
- Apply the Sikafloor®-1240 whilst the primed surface is still tacky.
- If the primer hardens reprime within 24 hours.
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Epoxy mortar screed application:
- Divide the total area into bays, covering only an area that can be applied within the pot life of the product.
- Place the mixed screed while the primer coat is still tacky.
- Spread the Sikafloor®-1240 mixture evenly onto the substrate using levelling boards and guide rails, by giving it a surcharge over preinstalled batten (e.g. steel guides adjusted to desired height)
- Than tamp down the screed heavily to desired level to give full compaction. When applied in higher thicknesses, compact the screed in layers.
- Level the screed by striking off excess material by running a straight edge ruler across batten.
- Compact thoroughly by tamping.
- Smooth with a hand trowel.
- Finish by steel floating.
CLEANING OF EQUIPMENT
Clean all toools and equipment immediately after use with a suitable thinner (Xylene / MEK / Acetone). Once hardened, the material can
only be removed mechanically.