Sikaflex®-415 Universal

• CE marking and declaration of performance based on EN 15651-1:2012 Sealants for non-structural use in joints in buildings and pedestrian walkways — Part 1: Sealants for facade elements

• CE marking and declaration of performance based on EN 15651-4:2012 Sealants for non-structural use in joints in buildings and pedestrian walkways — Part 4: Sealants for pedestrian walkways

• Testing of the one-component Sealant DIN EN ISO 11600, SKZ, No.220952/21-III

• Standard Specification for Elastometric Joint Sealant ASTM C920, PRI, No.1725A0002

Sika® Purform® Polyurethane Technology

15 months from date of production

Sikaflex®-415 Universal must be stored in original, unopened and undamaged sealed packaging in dry conditions at temperatures between +5 °C and +25 °C. 

Sikaflex®-415 Universal is resistant to:

Water, Sea water (EN 15651-4), Dilute alkalis, Cement slurry and Water dispersed detergent

Sikaflex®-415 Universal is not resistant to:

Alcohols, Organic solvents, Concentrated alkalis and acids and Hydrocarbons and fuel

-40 °C to +70 °C

The joint dimensions must be designed to suit the movement capability of the sealant. The joint width must be a minimum of 10 mm and a maximum of 40 mm.

All joints must be correctly designed and dimensioned in accordance with the relevant standards and codes of practice before their construction. The basis for calculation of the necessary joint widths are:

• The type of structure

• Dimensions

• Technical values of adjacent building materials

• Joint sealing material

• The specific exposure of the building and the joints

A width to depth ratio of 1:0.8 for floor joints and 1:0.5 for facade joints must be maintained (for exceptions, see table below). For larger joints, contact Sika ® Technical Services for additional information.

Example for joints between concrete elements for exterior applications, considering 25 % movement capability according to EN 15651-4:

For details of joint design and calculations refer to the following document: Design guideline: Dimensioning of construction joints.

Joints not designed to accommodate movement such as connection joints between building elements and saw-cut joints for crack control can be less than 10 mm.

Use closed cell, polyethylene foam backing rod.

+5 °C to +40 °C, min. 3 °C above dew point temperature

+5 °C to +40 °C

~50 minutes (+23 °C / 50 % r.h.)

~40 minutes (+23 °C / 50 % r.h.)

• The substrate must be sound, clean, dry and free of contaminants such as dirt, oil, grease, cement laitance, sealant residues and poorly bonded coatings which could affect adhesion of the primer and sealant.
• The substrate must be of sufficient strength to withstand the stress induced by the sealant during movement.

Poor adhesion due to inadequate surface preparation or incorrect priming procedure

• Incorrectly defined or uncontrolled priming procedures may lead to a variation in Product performance.
• Use techniques such as wire brushing, grinding, grit blasting or other suitable mechanical methods to remove all weak substrate material.
• Repair all damaged joint edges with suitable Sika repair products.
• Remove dust, loose and friable material from all surfaces before applying the sealant.
• If tested or supported by experience, the Product can be used without primers or activators on many substrates.

Note: Primers are adhesion promoters. Primers cannot replace proper surface preparation and surface cleaning. Do not use primers for improving poorly prepared or poorly cleaned joint surfaces.

Test adhesion on project-specific substrates and agree on procedures with all parties before full project application. For more information contact Sika Technical Services.

Use the following priming or pre-treatment procedures to ensure optimum adhesion and joint durability, or if the Product is used for high-performance applications such as joints on multi-storey buildings, highly stressed joints, or joints exposed to extreme weather.

NON-POROUS SUBSTRATES

Aluminium, anodised aluminium, stainless steel, galvanised steel or glazed tiles

1. Lightly roughen the surface with a fine abrasive pad.
2. Clean the surface.
3. Pretreat the surface with Sika® Aktivator-205 applied with a clean cloth.

Other metals, such as copper, brass and titanium-zinc

1. Lightly roughen the surface with a fine abrasive pad.
2. Clean the surface.
3. Pretreat the surface with Sika® Aktivator-205 applied with a clean cloth.
4. Wait until the flash-off time is over.
5. Prime the surface with Sika® Primer-3 N applied with a brush.

Powder-coated metals

• Carry out preliminary trials to verify adhesion. For more information contact Sika Technical Services.

PVC substrates

• Prime the surface with Sika® Primer-215 applied with a brush.

POROUS SUBSTRATES

Concrete, aerated concrete and cement based renders, mortars and bricks

• Prime the surface with Sika® Primer-3 N or Sika® Primer-115 applied with a brush.

Concrete that is 2–3 days old, or matt wet (surface dry)

• Prime the surface with Sika® Primer-115 applied with a brush.

Reconstituted, cast stone or natural stone

• Carry out preliminary trials to check if the stone is susceptible to plasticiser migration. For information about a suitable primer to prevent plasticiser migration, contact Sika Technical Services.

Asphalt (According to EN 13108-1 and EN 13108-6)

• Fresh cut or existing cut asphalt must have a clean bonding surface with more than 50 % exposed aggregate.
• Prime the surface with Sika® Primer-3 N or Sika® Primer-115 applied with a brush.

For more details of the primer or pretreatment products, refer to the corresponding Product Data Sheet. Contact Sika Technical Services for additional information.

Strictly follow installation procedures as defined in Method Statements, application manuals and working instructions which must always be adjusted to the actual site conditions:

1. Apply masking tape where neat or exact joint lines are required.
2. After the required substrate preparation, insert a backing rod to the required depth.
3. Prime the joint surfaces as recommended in substrate preparation. Note Avoid excessive application of the primer.
4. Open the seal on the top of the cartridge or open the end of the foil pack.
5. Fit the nozzle and cut it to the desired bead size.
6. Insert the Product into the application gun.
7. Apply the Product into the joint. Note Avoid air entrapment. Make sure that the Product comes into full contact with the adhesion area of the joint.
8. Do not use tooling products containing solvents. As soon as possible after application, tool the Product firmly against the joint sides to ensure adequate adhesion and a smooth finish. Use a compatible tooling agent such as Sika® Tooling Agent N to smooth the joint surface.
9. Remove the masking tape within the skin formation time of the Product.

Clean all tools and application equipment immediately after use with Sika® Remover-208 or Sika® Cleaning Wipes-100. Once cured, hardened material can only be removed mechanically.